Salary Range: $90979.20 USD to $151611.20 USD
**Description**
The Southwest Division (SWD) of Applied Research Associates, Inc. (ARA) is seeking an experienced Die-Casting Engineer to join our team in Spokane, WA. This position supports advanced manufacturing development, including the hands-on design and execution of a broad range of die-casting processes of metallic alloys. This highly technical and hands-on position ensures quality and efficiency in all professional activities, while following environmental, health and safety policies/procedures.
**Responsibilities Include:**
+ Provide technical support and hands-on participation in the installation, operation and maintenance of die-casting and related equipment. Implement new die-casting and related equipment processes.
+ Document and implement die-casting standards and best practices to enable safety, quality, efficiency, uptime, and cost effectiveness.
+ Research, develop, and support implementation of improved die-casting processes, tooling and equipment.
+ Troubleshoot, root cause, and implement sustainable corrective actions. Utilize root cause analysis tools for effective problem solving.
+ Troubleshoot die-casting and related equipment, by inspecting and analyzing electronic, hydraulic, and mechanic devices of the machines.
+ Efficiently install accessory devices to equipment such as ladles or crucibles, holding furnaces, hot oil units, thermal cameras, etc.
+ Assure that machines and equipment are kept in a safe operating condition.
+ Create Preventative Maintenance procedures and schedule.
+ Train other technical staff to operate and maintain machines.
+ Maintain process documentation, process flow diagrams, and detailed drawings for complex equipment and proprietary hardware/equipment.
+ Analyze data, identify, and solve key issues, and optimize processes using Design of Experiment (DOE) and related statistical tools.
+ Participate in cross-functional teams to integrate the activities of multiple engineering disciplines.
+ Prepare reports and presentations in a professional manner.
**Required Qualifications** :
+ Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgy, Manufacturing Engineering, or a closely related scientific or engineering discipline, and a minimum of five (5) years of progressively responsible professional experience involving die-casting equipment and die-casting processes.
+ A Master's degree in a relevant scientific or engineering discipline may substitute for up to one (1) year of the required experience.
+ Equivalent combinations of relevant education and experience may be considered on a year-for-year basis in lieu of the educational requirement.
+ Demonstrated scientific and technical knowledge in mechanical engineering, materials science, metallurgy, manufacturing engineering, or a related field.
+ Five (5) to eight (8) years of experience in process engineering, metallic alloy casting, or related manufacturing operations.
+ Minimum of two (2) years of hands-on die-casting experience in a manufacturing environment.
+ Minimum of two (2) years of experience maintaining, troubleshooting, and repairing die-casting equipment.
+ Hands-on experience with maintenance and repair of hydraulic, pneumatic, injection molding, and Programmable Logic Controller (PLC) systems.
+ Strong critical-thinking, analytical, and problem-solving skills, with sound judgment and attention to detail.
+ Demonstrated ability to work effectively both independently and collaboratively in a team environment.
+ Excellent verbal and written communication skills.
**Physical Requirements:**
+ Ability to lift and move materials, components, and equipment weighing more than 50 pounds.
+ Ability to assemble, operate, and maintain experimental and manufacturing equipment using appropriate motor skills and dexterity.
+ Ability to climb stairs, maneuver equipment safely, and work in laboratory and manufacturing environments.
+ Ability to stand, walk, or remain seated for extended periods as required by job duties.
**Preferred Qualifications:**
+ Master's degree in a relevant scientific or engineering discipline; a qualifying master's degree may substitute for up to one (1) year of the required professional experience.
+ Equivalent combinations of relevant education and professional experience may be considered in lieu of the educational requirement on a year-for-year basis.
+ 2-4 years of professional experience in an R&D setting.
+ Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment.
+ Programmable Logic Controller (PLC) programming and troubleshooting.
+ Experience with High Pressure Die Cast mold flow models and software are preferred.
+ Hands-on experience with vacuum systems and temperature controls are preferred.
**Compensation & Benefits:** Pay Range: $96,000 -$144,000 annually based on years of experience, degree and any special s